The cure characteristics and mechanical properties of short nylon fiber- styrene
/whole tyre reclaim (SBR/WTR) composites with and without
an interfacial bonding agent based on 4,4 diphenyl methane diisocyanate and
polyethylene glycol (MDI/PEG) have been studied. An 80:40 blend of SBR/
WTR reinforced with 20 phr of short nylon fiber has been selected and the MDI/
PEG ratio has been changed from 0.67:1 to 2:1. The minimum and maximum
torques increased with isocyanate concentration. The scorch time and cure time
showed an initial reduction. The cure rate showed an initial improvement.
Tensile strength, tear strength and abrasion resistance increased with MDI/PEG
ratio, these values were higher in longitudinal direction. Resilience and
compression set increased with isocyanate concentration.
Sunil,K Narayanankutty(Taylor & Francis Inc., August 23, 2004)
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Abstract:
The rheological characteristics of short Nylon-6 fiber-reinforced Styrene
Butadiene rubber (SBR) in the presence of epoxy resin-based bonding agent were
studied with respect to the effect of shear rate, fiber concentration , and temperature
on shear viscosity and die swell using a capillary rheonzeter. All the composites
containing bonding agent showed a pseudoplastic nature, which decreased
with increasing temperature. Shear viscosity was increased in the presence of
fibers. The temperature sensitivity of the SBR matrices was reduced on introduction
of fibers. The temperature sensitivity of the melts was found to be lower at
higher shear rates. Die swell was reduced in the presence of fibers. Relative viscosity
of the composites increased with shear rate. In the presence of epoxy resin
bonding agent the temperature sensitivity of the mixes increased. Die swell was
larger in the presence of bonding agent.
The rheological behavior of a short-polyester-fiber-filled polyurethane
elastomer composite containing different bonding agents
has been studied in the temperature range 120-160°C and in the
shear rate range 63-608 s-'. The composite with and without
bonding agents showed a pseudoplastic behavior which decreased
with the increase of temperature. Composites containing bonding
agents based on polypropyleneglycol and 4,4'-diphenylmethanediisocyanate
showed the lowest viscosity values at a particular
shear rate, whereas composites containing a glycerol- (GL) based
bonding agent showed the highest viscosity. The viscosity of the
composite decreased sharply after a particular temperature (140°C) and the fall was less drastic in the composite containing
a GL-based bonding agent.
Sunil,K Narayanankutty(Taylor & Francis Inc., 2005)
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Abstract:
The rheological characteristics of short Nylon-6 fiber reinforced styrene butadiene
rubber (SBR) were studied using a capillary rheometer. The study was done with
respect to the effect of shear rate, fiber concentration, and temperature on shear
viscosity and die swell. All the melts showed pseudoplastic nature, which
decreased with increasing temperature. Shear viscosity increased in the presence
of fibers. Introduction of fiber reduces the temperature sensitivity of the rubber
matrix. A reduction in die swell was found in presence of fibers.
Sunil,K Narayanankutty(Gordon and Breach Science Publishers, December 10, 1991)
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Abstract:
Tear and wear properties of short kevlar fiber, thermoplastic polcurethane (TPU) composite with
respect to fiber loading-and fiber onentation has been studied and the fracture surfaces were examined
under scanning electron microscope (SEM). Tear strength first decreased up to 20 phr fiber loading
and then gradually increased with increasing fiber loading. Anisotropy in tear strength was evident
beyond a fiber loading of 20 phr. Tear fracture surface of unfilled TPU showed sinusoidal folding
characteristics of high strength matrix. At low fiber loading the tear failure was mainly due to fibermatrix failure whereas at higher fiber loading the failure occurred by fiber breakage. Abrasion loss
shows a continuous rise with increasing fiber loading, the loss in the transverse orientation of fibers
being higher than that in the longitudinal orientation. The abraded surface showed lone cracks and
ridges parallel to the direction of abrasion indicating an abrasive wear mechanism. In the presence of
fber the abrasion loss was mainly due to fiber low.
The self adhesion behaviour of thermoplastic polyurethane (TPU) in itself and its
composite with short Kevlar fibre with respect to contact time, temperature, pressure, and fibre
loading has been studied. The adhesion strength showed two linear increments of different slopes
with respect to the square root of time: with temperature and pressure of contact, the adhesion
strength was improved. The maximum strength was obtained with 20 phr of short fibre in only one of
the mating substrates in the peel test sample. The duration for wetting and diffusion was shifted to
longer time intervals with fibres loaded in both the substrates.
Sunil,K Narayanankutty(Technomic Publishing Co., Inc., April , 1998)
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Abstract:
The stress relaxation behavior of polyurethane elastomer and
short polyester fiber filled elastomer composites with and without bonding
agents at different strain levels and strain rates was studied. It was found that
these compounds exhibit a multistage relaxation mechanism and that the rate
of relaxation and cross-over time depend on the strain level and strain rate.
The incorporation of fibers reduced the stage-I relaxation rate and increased
the cross-over time of the gum vulcanisate. A higher rate of relaxation (first
stage) was shown by the composites with longitudinal fiber orientation and
composites with bonding agents.
Sunil,K Narayanankutty(Sage Publications, April , 2002)
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Abstract:
Cure characteristics and mechanical properties of acrylonitrile
butadiene rubber/reclaimed rubber blends were studied. Minimum torque,
(ma)dmum -minimum) torque, scorch time, cure time and cure rate decreased in
presence of reclaimed rul3ber. Tensile strength, elongation at break and
compression set increased'with increase in reclaim content. Resilience and
abrasion resistance decreased with reclaim loading. Heat build up was higher for
the blends. The ageing resistance of the blends was inferior to that of the gum
compound.
Sunil,K Narayanankutty(Sage Publications, April , 2002)
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Abstract:
Acrylonitrile butadiene rubber (NBR) matrix was reinforced with
different levels of short nylon fiber loading. Cure characteristics and mechanical
properties of composites in longitudinal and transverse directions have been
studied. Cure time was reduced while processability, as indicated by the
minimum torque, was marginally reduced with increase in fiber loading. Tensile
and tear properties improved with fiber concentration and the values were
higher in longitudinal direction of fiber orientation. Abrasion resistance,
resilience and compression set were increased in presence of fibers. Elongation
at break values showed a drastic drop on introduction of fibers. Heat build up
was higher for composites.
Blends of Acrylonitrile rubber with Maleic anhydride grafted Whole Tyre
Reclaim WTR (MA-g-WTR) have been prepared and the cure and mechanical
properties have been studied with respect to reclaim content. Control
compounds containing unmodified WTR were also prepared for comparison.
Grafting was confirmed by IR studies. Blends containing grafted WTR showed
higher minimum torque and (max-min) torque. They also showed longer cure
time, scorch time and lower cure rate. Grafting of the WTR with maleic
anhydride also resulted in the improved tensile strength, abrasion resistance,
compression set and resilience. However, the heat build up under dynamic
loading was marginally higher for the blends containing grafted reclaimed
rubber.
The cure characteristics of short fiber-polyurethane elastomer
were studied with respect to different fiber-matrix bonding agents. A hexamethylenetetramine-
resorcinol -hydrated silica based bonding agent was found to affect
the stability of the composite. A new bonding agent, TP resin, based on polymeric
toluenediisocyanate and polypropylene glycol has been developed. Cure characteristics
of the composite with and without TP resin at different fiber loadings were
also compared. Minimum torque, scorch time and optimum cure time increased
with fiber content. Maximum torque was consistently higher with TP resin at all
fiber loadings.
The effect of an external flaw on the tensile strength of short kevlar fiber-thermoplastic
composites has been studied with respect to fiber content, fiber orientation,
location of the external flaw, and the temperature of test. The composites showed
a three-step reduction in tensile strength with increasing flaw size. The critical flaw-length
region was shifted to higher flaw-size levels with increasing fiber content. With increasing
temperature, the critical flaw length was increased in the case of unfilled TPU, whereas it
remained more or less constant in the case of short kevlar fiber-filled-TPU composite.
Sunil,K Narayanankutty(Technomic Publishing Co., Inc., June 1, 1992)
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Abstract:
The flammability of short Kevlar aramide fiber-thermoplastic
polyurethane (TPU) has been investigated with respect to fiber loading and
various flame retardant additives such as halogen containing polymers, antimony
oxide/chlorine donor combination, zinc borate, and aluminum hydroxide.
Smoke generation was reduced drastically, while the oxygen index was reduced
marginally in the presence of short fibers. The best improvement in the oxygen
index was obtained with antimony oxide/chlorinated paraffin wax combination,
in the weight ratio 1:6. A 70 phr loading of aluminum hydroxide improved LOI
and reduced smoke generation.
Sunil,K Narayanankutty(Rapra Technology, August 29, 2006)
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Abstract:
Mechanical properties and thermal degradation of natural rubber compounds
containing castor oil were studied to evaluate its suitability as plasticizer.
Naphthenic oil was used as a reference plasticizer. The cure time was marginally
lower in the case of castor oil mixes, probably due to the presence offree fatty acids
in it. The tear strength and modulus were better in the case of mixes containing
castor oil, while most of the other mechanical properties were comparable to
the mixes containing naphthenic oil. The heat build up and compression set were
higher than that of the naphthenic oil mixes. Thermal studies showed an increase
of 8 °C in the temperature of initiation of degradation and an increase of 6 °C in
the temperature at which the peak rate of degradation occurred. The peak rate
of degradation was comparable to that of the reference compound
Mechanical properties and thermal degradation characteristics of natural rubber compounds
captaining coconut oil were compared with that of a control compound containing naphthenic oil.
Cure time was marginally lower in the case of coconut oil mixes, probably due to the presence of
free fatty acids. Tensile strength , tear strength, resilience and abrasion resistance were better than
the naphthenic oil-based compounds . Compression set and hardness were marginally inferior
The coconut oil mixes had a crosslink density comparable to that of the reference compound.
Thermal studies showed that the temperature of initiation of degradation was increased by 10°C
and the temperature at which the peak rate of degradation occured was increased by 7°C. The
peak rate of degradation was compa rable to the control compound.
Sunil,K Narayanankutty(Taylor & Francis Inc., March 26, 2001)
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Abstract:
Cure characteristics and mechanical properties of styrene butadiene rubber
reclaimed rubber blends were studied. The blends showed improved processability,
as indicated by the minimum torque values. Cure characteristics like minimum
torque, (maximum-minimum) torque, cure time and cure rate decreased in the
presence of reclaimed rubber. Tensile strength, tear strength, elongation at break
were higher for blends. Resilience decreased with reclaim content. Compression set
and abrasion loss were higher in the blends.
Sunil,K Narayanankutty(Elsevier Science Publishers Ltd., August 29, 1991)
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Abstract:
The thermal degradation of short kevlar fibre-thermoplastic polyurethane
(TPU) composites has been studied by Thermogravimetric Analysis (TGA)
and Differential Scanning Calorimetry (DSC). TGA showed that the thermal
degradation of TPU takes place in two steps with peak maxima (T1max and
T2ma,) at 383°C and 448°C, respectively. In the presence of 10-40 phr of short
kevlar fibres, T1_ and T2max were shifted to lower temperatures. The
temperature of onset of degradation was increased from 245 to 255°C at 40
parts per hundred rubber (phr) fibre loading. Kinetic studies showed that the
degradation of TPU and kevlar-TPU composite follows first-order reaction
kinetics. The DSC study showed that there is an improvement in thermal
stability of TPU in the presence of 20 phr of short kevlar fibres.
Sunil,K Narayanankutty(Taylor & Francis Inc., October 28, 2004)
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Abstract:
The thermal properties of short Nylon-6 fiber-reinforced Styrene butadiene rubber
(SBR) composites were studied by Thermogravimetric Analysis (TGA). The effect
of epoxy-based bonding agent on thermal degradation of the gum and the composites
was also studied. The thermal stability of the SBR was enhanced in the presence
of Nylon-6 fibers and the stability of the composites increased in the presence
of bonding agent. The epoxy resin did not significantly change the thermal stability
of SBR gum vulcanizate. Results of kinetic studies showed that the degradation
of SBR and the short nylon fiber-reinforced composites with and without
bonding agents followed first-order kinetics.
Sunil,K Narayanankutty(Elsevier Science Limited, May 17, 1997)
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Abstract:
The thermal degradation of short polyester fiber reinforced polyurethane composites
with and without different bonding agents has been studied by thermogravimetric
analysis . It was found that degradation of the polyurethane takes
place in two steps and that of the composites takes place in three steps. With
the incorporation of 30 phr of fiber in the matrix , the onset of degradation was
shifted from 230 to 238 ° C. The presence of bonding agents in the virgin elastomer
and the composite gave an improved thermal stability . Results of kinetic studies
showed that the degradation of polyurethane and the reinforced composites with
and without bonding agents follows first -order reaction kinetics