The effect of various processing parameters, such as nip gap, friction ratio
and roll temperature, on the tensile properties of short Kevlar aramid
fibre-thermoplastic polyurethane composite has been investigated and the tensile
and tear fracture surfaces have been characterised using a scanning electron microscope.
A nip gap of 0.45 mm, a friction ratio of 1.15 and a roll temperature of 62°C
was found to give optimum mechanical properties. Scanning electron microscopy
study revealed a higher extent of fibre orientation in the milling direction in the
above condition.
Sunil K Narayanankutty(Technomic Publishing Co., Inc., April , 1998)
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Abstract:
The stress relaxation behavior of polyurethane elastomer and
short polyester fiber filled elastomer composites with and without bonding
agents at different strain levels and strain rates was studied. It was found that
these compounds exhibit a multistage relaxation mechanism and that the rate
of relaxation and cross-over time depend on the strain level and strain rate.
The incorporation of fibers reduced the stage-I relaxation rate and increased
the cross-over time of the gum vulcanisate. A higher rate of relaxation (first
stage) was shown by the composites with longitudinal fiber orientation and
composites with bonding agents.
The rheological behavior of a short-polyester-fiber-filled polyurethane
elastomer composite containing different bonding agents
has been studied in the temperature range 120-160°C and in the
shear rate range 63-608 s-'. The composite with and without
bonding agents showed a pseudoplastic behavior which decreased
with the increase of temperature. Composites containing bonding
agents based on polypropyleneglycol and 4,4'-diphenylmethanediisocyanate
showed the lowest viscosity values at a particular
shear rate, whereas composites containing a glycerol- (GL) based
bonding agent showed the highest viscosity. The viscosity of the
composite decreased sharply after a particular temperature (140°C) and the fall was less drastic in the composite containing
a GL-based bonding agent.
Sunil K Narayanankutty(Elsevier Science Limited, May 17, 1997)
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Abstract:
The thermal degradation of short polyester fiber reinforced polyurethane composites
with and without different bonding agents has been studied by thermogravimetric
analysis . It was found that degradation of the polyurethane takes
place in two steps and that of the composites takes place in three steps. With
the incorporation of 30 phr of fiber in the matrix , the onset of degradation was
shifted from 230 to 238 ° C. The presence of bonding agents in the virgin elastomer
and the composite gave an improved thermal stability . Results of kinetic studies
showed that the degradation of polyurethane and the reinforced composites with
and without bonding agents follows first -order reaction kinetics
Sunil K Narayanankutty(Elsevier Science Publishers Ltd., August 29, 1991)
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Abstract:
The thermal degradation of short kevlar fibre-thermoplastic polyurethane
(TPU) composites has been studied by Thermogravimetric Analysis (TGA)
and Differential Scanning Calorimetry (DSC). TGA showed that the thermal
degradation of TPU takes place in two steps with peak maxima (T1max and
T2ma,) at 383°C and 448°C, respectively. In the presence of 10-40 phr of short
kevlar fibres, T1_ and T2max were shifted to lower temperatures. The
temperature of onset of degradation was increased from 245 to 255°C at 40
parts per hundred rubber (phr) fibre loading. Kinetic studies showed that the
degradation of TPU and kevlar-TPU composite follows first-order reaction
kinetics. The DSC study showed that there is an improvement in thermal
stability of TPU in the presence of 20 phr of short kevlar fibres.
Sunil K Narayanankutty(Gordon and Breach Science Publishers, December 10, 1991)
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Abstract:
Tear and wear properties of short kevlar fiber, thermoplastic polcurethane (TPU) composite with
respect to fiber loading-and fiber onentation has been studied and the fracture surfaces were examined
under scanning electron microscope (SEM). Tear strength first decreased up to 20 phr fiber loading
and then gradually increased with increasing fiber loading. Anisotropy in tear strength was evident
beyond a fiber loading of 20 phr. Tear fracture surface of unfilled TPU showed sinusoidal folding
characteristics of high strength matrix. At low fiber loading the tear failure was mainly due to fibermatrix failure whereas at higher fiber loading the failure occurred by fiber breakage. Abrasion loss
shows a continuous rise with increasing fiber loading, the loss in the transverse orientation of fibers
being higher than that in the longitudinal orientation. The abraded surface showed lone cracks and
ridges parallel to the direction of abrasion indicating an abrasive wear mechanism. In the presence of
fber the abrasion loss was mainly due to fiber low.
The self adhesion behaviour of thermoplastic polyurethane (TPU) in itself and its
composite with short Kevlar fibre with respect to contact time, temperature, pressure, and fibre
loading has been studied. The adhesion strength showed two linear increments of different slopes
with respect to the square root of time: with temperature and pressure of contact, the adhesion
strength was improved. The maximum strength was obtained with 20 phr of short fibre in only one of
the mating substrates in the peel test sample. The duration for wetting and diffusion was shifted to
longer time intervals with fibres loaded in both the substrates.
Sunil K Narayanankutty(John Wiley & Sons,Inc, 1992)
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Abstract:
The effect of an external flaw on the tensile strength of short kevlar fiber-thermoplastic
composites has been studied with respect to fiber content, fiber orientation,
location of the external flaw, and the temperature of test. The composites showed
a three-step reduction in tensile strength with increasing flaw size. The critical flaw-length
region was shifted to higher flaw-size levels with increasing fiber content. With increasing
temperature, the critical flaw length was increased in the case of unfilled TPU, whereas it
remained more or less constant in the case of short kevlar fiber-filled-TPU composite.
Sunil K Narayanankutty(Technomic Publishing Co., Inc., June 1, 1992)
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Abstract:
The flammability of short Kevlar aramide fiber-thermoplastic
polyurethane (TPU) has been investigated with respect to fiber loading and
various flame retardant additives such as halogen containing polymers, antimony
oxide/chlorine donor combination, zinc borate, and aluminum hydroxide.
Smoke generation was reduced drastically, while the oxygen index was reduced
marginally in the presence of short fibers. The best improvement in the oxygen
index was obtained with antimony oxide/chlorinated paraffin wax combination,
in the weight ratio 1:6. A 70 phr loading of aluminum hydroxide improved LOI
and reduced smoke generation.
Sunil K Narayanankutty(OPA (Overseas Publishers Association), January 7, 1997)
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Abstract:
Cure characteristics of short polyester fiber-polyurethane composites with respect to
different bonding agents (MD resins) based on 4, 4' diphenylmethanediisocyanate (MDI)
and various diols like propyleneglycol (PG), polypropyleneglycol (PPG) and glycerol
(GL) were studied. Tmax. - Tmin. of composites having MD resin were found to be
higher than the composite without MD resin. Minimum torque and Tmax. - Tmin.,
scorch time and optimum cure time were increased with the increase of MDI equivalence.
Optimum ratio of MDI / -of in the resin was found to be within the range of
1-1.5. It was observed from the cure characteristics that for getting better adhesion
between short polyester fiber and the polyurethane matrix the best choice of MD resin
was one based on MDI and 1:1 equivalent mixture of polypropyleneglycol and glycerol.